A Little more progress on Jason's split. Really tricky bits these - any errors and the roof will look rubbish and the rear hatch can't shut.
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with the outer skin cut away we expose more holes on the frame
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These holes are sorted and the area then loaded with zinc paint
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next a fabricated repair panel is stiched into place
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and then the welds are dressed back
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holes are drilled afterwards to inject cavity wax.
Having done a superb job on the side gutters, sam set about sorting the rear corners and rear panel
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first job was to fabricate a corner gutter
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epoxy/zinc the inner frame
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fabricate and weld a repair panel
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with the welds dressed back the corner is as good as new - next step will be the rear panel.
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